Pharmaceutical Manufacturing

Toward Zero helps you meet pharma industry challenges so you can address risk and operate profitably.

Toward Zero helps you meet pharmaceutical industry pressures head-on so your company can operate confidently and profitably as you use smart manufacturing solutions to:

• Control quality
• Enhance operational efficiency and reduce costs
• Prevent data loss
• Create flexibility and adaptability
• Protect the enterprise and trade secrets
• Increase management effectiveness

Pharmaceutical and biotech companies have to work harder all the time to meet tough industry pressures and demands:

• Quality processes, data, and documents
• FDA audit preparedness
• Supply chain difficulties and complexities
• Fast time-to-market
• Quality in contract manufacturing and continuous manufacturing
• Innovation in development, clinical, manufacturing, and post-market
• Manufacturing quality and efficiency
• Automation in core processes and the product lifecycle

Toward Zero helps pharmaceutical manufacturers achieve smart manufacturing goals.

Whether you’re focused on innovation and time-to-market or enhancing the company’s posture toward risk, we have proven methods and solutions to help you leverage digitalization to meet your goals. Toward Zero helps you decide which technologies will help you meet business objectives, get them in place and integrated properly, and make sure your teams use them to your best advantage. With us, you can operate with smarter, more flexible processes that integrate quality control, documentation, and process control:

• Eliminate worries about regulatory and audit preparedness
• Empower the workforce to cultivate and achieve a culture of continuous improvement
• Meet system and product quality requirements
• Produce high quality, compliant products
• Leverage existing IT and new solutions for effective root cause analysis and problem-solving
• Achieve greater production efficiency and throughput
• Accelerate best products to market
• Ensure end-to-end product traceability throughout product lifecycle
• Establish process transparency
• Safeguard continuity with cybersecurity

Every pharmaceutical manufacturing company today experiences intense industry pressure. How you respond can mean the difference for continued profitability and competitive advantage.

It doesn’t matter if your company conducts primary processing or secondary processing or is a sub-contract manufacturer, there is still intense pressure to out-perform the competition and maintain a strong yet flexible posture against risk.

Primary Processing Pharmaceutical Manufacturing

Primary processing in pharmaceutical manufacturing is complex and diverse. Optimal production efficiency in manufacturing helps you achieve shorter time to market, higher yield, and greater flexibility. Quality control, documentation, and process control support your ability to meet string system and product quality requirements, satisfy your safety considerations, and compete in a demanding regulatory environment. Smart manufacturing solutions also help you improve process transparency and achieve right-first-time production.

Secondary Processing Pharmaceutical Manufacturing

Minimizing downtime and right-first-time quality are key to reduce lead times and win the race in the pharmaceutical secondary processing sector. Digital solutions and continuous manufacturing allow you to successful manage complexity and compete in an ever-complex market of new drugs, personalized formulations, and new dosage forms.

Sub-Contract Pharmaceutical Manufacturing

Document and process control along with the ability to serve in a complex supply chain allow you to survive in today’s highly competitive market. Modern technologies can give you a competitive edge and allow you to win more contracts or operate more profitably. Toward Zero has smart manufacturing solutions and expertise for pharmaceutical manufacturing.

• Agile manufacturing and planning
• Electronic batch record solutions enable paperless manufacturing and paperless document management
• Detailed recording of process data, conditions, and results
• Digitalized automation, IIoT connectivity, smart connected assets, smart connected equipment
• Real-time actionable insights
• Regulatory compliance
• 21CFR Part 11 compliance and electronic signatures
• Shop floor integration for pharmaceutical manufacturing
• Smart manufacturing for pharmaceutical
• Connected enterprise, connected machines
• Big data analysis
• Predictive analytics